Stainless steel kettle galaw ai hta, n-gun n rawng shi yang, n-gun rawng ai plate ntsa e, n-gun rawng ai ring hpe hkrak hkrak bang ai (卷边) gaw, n-gun rawng ai lam hte, n-gun rawng ai arung arai a asak galu ai lam hpe hkrak hkrak hkra machyi shangun ai ahkyak ai lahkam langai rai nga ai. Masha law malawng lang ai ladat lahkawng nga ai: lata hte shinggrup ai gluing (operator gaw plate hpe lata hte shinggrup ai) hte shi hkum shi glue garan ai jak. Lawu de gaw shanhte a hkyen lajang ai lam hte shinggyin la ai lam ni hpe maga mi de -by-maga mi de shingdaw nna, automatic machine a setup galaw ai lam hpe madung tawn nna madun da ai.
1. Pre-Operation galaw na matu hkyen lajang ai lam hte chyam dinglik ai lam
| Lata hte chya ai | Tinang hkum nan Glue garan jaw ai jak |
|---|---|
| N law htum hkyen lajang ai lam – bungli galaw ai wa gaw glue bottle (sh) brush sha ra ai, bungli galaw na shara san seng ra ai. | Grai ngang kang ai hku hkyen lajang ra ai – machine搬运 (hpyen yen) hte hpawng de ai lam ni hpe jep joi ai lam ni lawm ai. |
| Laksan hku nna hparan na matu sadi maja ai lam n nga ai. | Hkamja lam hte seng nna – Mashin hpe makawp maga ai ladat ni hte lang ra ai, shamu shamawt ai shaloi grai shinggrup ai hpe koi nna, kata na glue (sh) daw ni hpe n hkra hkra galaw ra ai. |
| Zuphpawng n ra ai. | Site lata ai lam – Nbung n-gun kaja ai hte sau/nbung hta rawng ai n-gun n law ai, ngang grin ai, n-gun n rawng ai table hpe lata u. |
| Shawng nnan na daw hta glue coverage hpe myi man hte yu nna chyam dinglik ai lam galaw ai. | Linearity alignment – Machine frame law law hpe jung ai shaloi, glue lam hpe n galai shai hkra galaw na matu, unit yawng hpe dingyang line hku jung da na matu sadi ra ai. |
| Nbung matut mahkai lam n ra ai. | Pneumatic matut mahkai lam – Nbung hka htung ni hpe nsam-coded masat da ai hte maren ngang ngang matut mahkai u (manual kaw na sumla hpe yu u). Teng man ai matut mahkai lam gaw jak a prat hpe galu shangun nna, glue hpe n galai shai ai sha pru shangun ai. |
Mari ai ni a matu ahkyak ai ningmu:
Dai automatic dispenser gaw, shawng nnan na setup hta grau law ai gumhpraw bang ra ai ( shara, nbung a san seng ai lam, alignment), raitim, jung ngut ai hpang, operator a myit daw myit hten ai lam hpe yeng seng kau ya nna, ±0.1mm hkrak ai lam hpe lu la ai, -volume law law galaw shapraw na matu grai kaja ai.
2. Arung arai ni hpe shinggyin la lu ai – Automatic Dispenser hpe madung tawn ai
Lata hte gluing galaw ai
Hpaw hpawng n galaw ai – lata hte glue bang ai jak (sh) brush hpe sha la u. Operator wa gaw, glue hpe grup yin hku bang let, heating plate hpe lata hte shinggrup ai. Skill madang gaw langai sha re ai hpe hkra machyi shangun ai.
Tinang hkrai glue garan jaw ai hpawng (ahkyak ai lahkam 4)
Unit hpe jum ai – Makawp maga ai padding hpe lang nna shamu shamawt ai shaloi 15℃jan n-gun n jaw ra ai.
Bungli galaw ai shara & grup yin – N-gun n rawng ai, n-gun n rawng ai shara rai ra ai, cross-nbung n-gun n law ai hte VOC/oil mist n law ai shara rai ra ai. Spray painting (sh) sau-mist shapraw ai jak ni a makau kaw tawn da na hpe koi ga.
Frame alignment – Multi-station system ni a matu, jak frame yawng hpe dingyang line langai mi hta jung da ra ai. Laser (sh) dingyang n-gup hpe lang nna jep yu u. N tara ai hku galaw ai majaw, n bung ai glue ring ni byin wa ai.
Pneumatic connection – Nbung hka htung ni hta nga ai nsam-coded labels ni hpe hkan nna nbung line ni hpe matut u (shang na matu hpraw, pru na matu hkyeng, n-gun hpe hkang na matu hpraw – na a jak a sumla hpe yu u). N jaw ai matut mahkai lam gaw, aten kadun laman glue lwi ai (sh) backflow awu asin byin shangun na re.
Zuphpawng yak hkak ai lam hpe masat da ai:
Manual: ⭐ (kadai mung minit 1 laman kaw nna hpang mai ai)
Automatic: ⭐⭐⭐⭐ (sharin hkam la sai hpaji ninghkring ra ai, shawng nnan lang bang na matu hkying hkum 2–4 daram ra ai)
3. Magam bungli hpe shingdaw ai lam
| Masa lam byin ningpawt lam | Lata hte chya ai | Tinang hkum nan Glue garan jaw ai jak |
|---|---|---|
| Operator atsam | Tsaw ai bung ai grup yin gaw lata shinggrup ai lawan ai hte glue a n-gun hta madung nga ai | Npu – jak gaw shinggrup ai lam hte glue nsen hpe hkang ai |
| Cycle aten (hpa mi hta) | Sekan 8-12 | Sekan 3-5 |
| Glue lang ai lam n galai shai ai | ±20% shai hkat ai | ±3% shai hkat ai |
| Katsi katsang re ai lam | Hpa majaw nga yang, hkying hkum 2 na ai hpang, quality hkrat sum mat ai | N nga ai – jak gaw n hkring n sa galaw nga ai |
| Yu reng ai | Shani shagu n-gup/brush hpe jasan jaseng u | San seng ai tsi jaw ai shingna, nbung matut mahkai lam ni hpe bat shagu jep yu u; shata shagu shinggrup ai lawan ai hpe shadawn ai |
4. Gara Hpe Lata Ra Ai Kun?
Manual gluing hpe lata la u:
– Na a shani shagu na prut prut ai gaw unit 300 hta npu rai nga ai.
– Nang hta grai kungkyang ai operator ni nga ai.
– Nang hta san seng ai, hkyet mat ai compressed air n nga ai.
– Automation galaw na matu budget gaw $2,000 npu kaw re.
Automatic dispenser hpe lata la u:
– Shani shagu shapraw ai gaw 800 unit jan ai.
– Nang hta kam mai ai nbung n-gun shayawm ai jak (filter regulator lawm ai) hpe shara kaw tawn da sai.
– Nang gaw n bung ai glue ring galu ai (ga shadawn, 3mm ±0.3mm) hpe ra ai, n-gun ja ai-hpang jahtum na dut shabra ai arung arai ni a matu.
– Nang gaw dai station hpe semi-automatic hpawng de ai line langai mi de hpaw na matu myit da ai.
Daw dan lam
Manual gluing gaw n-gun n law ai -nsen shang ai shara langai mi hku nna naw nga nga ai ten,tinang hkrai glue garan ai jak ni3-6 shata laman shanhte a gumhpraw bang ai hpe bai wa na matu, n-gun kaba ai kettle galaw ai ni a matu, bai galaw ai lam hpe shayawm ai, glue arung arai ni hpe hkye la ai, langai sha re ai sealing quality hpe n-gun jaw ai hku nna bai wa na. Laksan hkyen lajang ai lahkam ni (hpring tsup ai lam hpe yu lajang ai lam, ngang grin ai grup yin, frame alignment, color-coded pneumatic matut mahkai lam ni) gaw shata law law hta manghkang n nga ai sha galaw lu ai -kalang lang shakut shaja ai lam ni rai nga ai.